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 Feldspar  
KAlSi3O8 - Orthoclase
KAlSi3O8 - Microcline
NaAlSi3O8 - CaAl2Si2O8 - Plagioclase

In the manufacture of high-class, colourless glass, feldspar should have a maximum of 0.1% Fe2O3 though upto 0.3% is permissible.
FELDSPAR comprises a group of minerals containing potassium, sodium, calcium and aluminium silicates. It is the universal flux used in all types of ceramic bodies & glaze. Feldspars are primarily used in industrial applications for their alumina and alkali content. They are the most common rock-forming minerals.

Quality Aspect

We produce both high quality sodium and potassium feldspar as per client’s requirement. Our high performance magnet and silica lined machineries minimize the iron content.
 
Feldspar is generally used for three purposes
  • In making the body composition of several types of procelain, china and earthenware and also in the preparation of glazes and enamel.
  • As an important ingredient in the glass sand batch.
  • As a bonding agent in the manufacture of bonded abrasives like wheels and discs of garnet, corundum, emery etc.


    The glass and ceramic industries are the major consumers of feldspar and account for 95% of the total consumption.


    In ceramic bodies, the main vitrifying (fluxing) agent is feldspar. The majority of white ware bodies contain good proportions of feldspar. It acts as a flux. In the ceramic industry, the flux is defined as that portion of the body which develops glass phase. This is provided mostly by feldspar. The amount of flux in a ceramic body should be only in such a proportion as to develop the desired amount of vitrification. If excess of flux is added, the fired body becomes very glassy and consequently, brittle.

    Feldspar is used in varying proportions in porcelain, china and earthenware. Earthenware contains on an average
  • 12% feldspar
  • 25% ball clay
  • 28% china-clay
  • 35% quartz

    This proportion of feldspar varies in different products like.

  • Wall tile -5%
  • Floor tile -30%
  • Statutory porcelain -50%
  • Sanitary china and prodelain bodies -30%
In the glass industry also, potash feldspar is used in varying proportions. It may contain 10 to 15% of the batch. Feldspar, in this industry, is valued for two purposes, firstly, it acts as a flux and secondly, for alumina content. Alumina provides the resistance in glass to impact, bendings, and thermal shock.

In ceramic bodies, potash feldspar is preferred although soda feldspar works as a good flux and can be satisfactorily used in developing ceramic bodies. Potash feldspar has p.c.e. value 10, while soda feldspar has 8-9. Anorthite (the calcium feldspar), though it contains twice as much alumina as soda and potash feldspars and also contains lime which is an important ingredient of glass, is not preferred in the glass industry because it is more refractory (p.c.e. 12). Glass industry prefers to use mainly orthoclase (potash feldspar) because it tends the melt to clear glass while albite (soda feldspar) tends the melt to a translucent glass.

Feldspar is used as bonding agent along with magnesium oxide, magnesium chloride and other synthetic glue in the manufacture of abrasives, wheels, discs and other shapes. In the preparation of glazes the fine powder of feldspar is mixed with silica powder and a thin slurry is made. The fired up goods are dipped into the slurry and fired again. This imparts glaze to the surface. Some other ingredients are also added to the slurry to impart glaze and lustre. Each pottery factory has its own technique of preparing slurry which is regarded as a trade secret.
 
Colour

Orthoclase - usually light colored white, pink, yellow, or cream, and not transparent. The gem variety is clear to pale yellow, and some called "noble orthoclase"

Microcline - white, pink, pale yellow, or sometimes green-blue, and not transparent. The green-blue variety is called "amazonite"

Plagioclase - gray to grayish-white is common, but may also be white, pink or pale yellow. More semi-opaque than the other feldspars on average, and contains striations on some crystal faces or cleavage surfaces.

 
Hardness

6-6.5

 
Environment

The feldspars make up the major constituent of many igneous and metamorphic rocks, they form at medium to high temperature and at some depth. Microcline can form in granite pegmatites and at lower temperatures.


 
Associated

Quartz
Other feldspars
Hornblende

 
Application  
  • In making the body composition of several types of procelain, china and earthenware and     also in the preparation of glazes.

  • Used as a fluxing agent for Glass Industry.

  • Used as a bonding agent along with magnesium oxide, magnesium chloride and other     synthetic glue in the manufacture of abrasives, wheels, discs and other shapes.

  • Used in dental ceramics.

 

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